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Decarbonization in action at Vicat

Decarbonization in action at Vicat

Vicat

Four action and innovation levers are deployed throughout all our plants – we are modernising our facilities to improve energy efficiency, using alternative fuels to replace fossil fuels, reducing the clinker content of cement and capturing residual emissions. In 2023, the Group reaffirmed its climate strategy with ambitious objectives for 2030.

contenu engagement

Major objectives for 2030

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Reduction of electricity-related emissions at Vicat

40%

of low-carbon electricity in the energy mix.

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Use of alternative fuels within the Vicat Group.

50%

of substitution fuels within the Group and almost 100% within the Europe zone

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Reduction of the clinker ratio in cement at the Vicat Group.

69%

Reduce clinker content in cement to

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Vicat’s major decarbonization targets for 2030.

2

carbon capture projects including the VAIA project in France

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Guy Sidos, CEO of the Vicat Group.
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Guy Sidos, Chairman and Chief Executive Officer of the Vicat Group.

The word of the President and CEO

“The carbon footprint of our products and services is improving year on year, in line with our roadmap and the climate policies of each of the countries in which we operate. In France, the country of the Group’s historical roots, we are pursuing a particularly ambitious trajectory. It is based on major industrial investments, acceleration of our low-carbon innovations and close collaboration with local regions, sectors and public partners.

This dynamic takes shape in large-scale projects that fundamentally transform our processes, energies and products. Our teams everywhere are advancing with determination. This reflects our long-standing vocation and sincere intention to build a sustainable and resilient living environment.”

Our decarbonization ambition for 2050

Toward carbon net zero across our value chain.

Vicat has set a clear decarbonization trajectory for its cement business – to achieve net zero carbon emissions throughout the value chain in line with the Paris Agreements.

This trajectory relies on our 140 engineers and technicians and our 10,000 employees worldwide who are developing tomorrow’s solutions, which range from the launch of subsidiaries specialising in the circular economy and highly advanced CO2 capture technologies to 3D concrete printing.

Our four decarbonization levers

  1. Process energy efficiency

Incremental improvements in kiln thermal performance and mill electrical performance in the cement plants are essential daily levers for the Vicat teams. In regions where cement demand is on the rise, we are seeing capacity increases with latest-generation, less energy-intensive production tools.

In Montalieu, France, more than 30 years ago the Group invested in a precalciner kiln system and more recently two vertical mills to reduce thermal and electric energy consumption.

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Kiln 6, Vicat cement plant in Rufisque (Senegal).
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Kiln 6, Vicat cement plant in Rufisque (Senegal).
Did you
know

In Senegal, during the initial design stage the best available technology is being integrated into our new “Kiln 6” line in Rufisque. This investment meets cement demand, which has been on a constant rise in Senegal for 20 years. Kiln 6 alone offers a capacity equivalent to 10,000 metric tons of cement/day. It is among West Africa and the Group’s most modern equipment.

  1.  Using alternative fuels 

Energy and material recovery are a strong lever for both decarbonization and economic performance. Among others, alternative fuels include solid recovered fuel (SRF), tyres, solvents, oils, shredded wood and impregnated sawdust. These fuels are replacing fossil fuel such as coal.

Our facilities also recover materials with no energy value such as industrial sludge, ash and excavated soil. These alternative materials are then used as a substitute for the raw materials from our quarries or ores.

Our commitment is supported by the launch of dedicated subsidiaries such as CIRCULère in France, Altola in Switzerland, and Çözüm in Turkey. These subsidiaries collect, treat and recover local waste, transforming environmental constraints into economic opportunities for local regions (added value, jobs, soil decontamination, etc.) and into a decarbonizationlever for our productions as part of a virtuous circular economy model. 


In 2025, the use of alternative fuels prevented the incineration or landfilling of 1.7 million metric tons of waste and emissions of more than 2.5 million metric tons of CO2 (gross). And some of our sites such as Xeuilley in France and Reuchenette in Switzerland substitute virtually all their fossil fuels (with a substitution rate > 96%).

Did you
know

In the USA, our National Cement teams increased the proportion of alternative fuels from 30% to 60% between 2023 and 2025. This was possible with the commissioning of the new kiln in Ragland, and the commitment of the teams in our two cement plants.

In France, the Créchy and Montalieu cement plants use more than 10% of alternative materials for clinker production. 

Use of alternative fuels at Vicat
Vicat
  1. Reducing clinker content in our cement  

Concrete, produced from aggregate and cement (glue binding the aggregate particles together), is the most important material for building housing and infrastructure. But clinker, the main and essential component of cement, is responsible for a significant proportion of CO₂ emissions.

Optimising clinker content in cement through partial substitution is an effective decarbonization option and one that also preserves or improves the performance and implementation qualities of concrete.

This is based on greater use of substitution materials such as activated clay.

In Brazil, for example, our teams offer the market cement with 58.7% clinker on average, limiting its carbon footprint to 468 kg CO2/metric ton, which is already below the Group’s mean target for 2030.

ARGILOR: manufacturing cement with a reduced carbon footprint 

This large-scale decarbonization project, operational since 2025, was selected by the first Recovery Plan funded by the French government and operated by ADEME. It leverages an innovative process using the properties of clay, a locally produced natural resource, to replace a proportion of the clinker with thermally activated clay and produce cement with low carbon content but comparable performance.

CARAT: the binder that stores biogenic carbon

Our Carat binder, produced in the Montalieu cement plant, reduces the carbon footprint per m3 of manufactured concrete by almost 90% to 20 kg CO2/m3*. It has lower clinker content and is supplemented with biochar, a biosourced substance generated from the pyrolysis of French forest residues and recognised as a sustainable carbon storage solution. Carat was chosen for the Paris 2024 Games Olympic Village, the regional headquarters of Léon Grosse in Bron and will soon be used for the new Builders engineering school campus in the Lyon area.

*: according to NF EN 15804+A1/CN

PROGRESSO: concrete with less than 100 kg of CO2/m3

Vigier CEM Progresso, a low environmental impact product manufactured in Switzerland, is revolutionising concrete construction. Made mainly of local recycled materials or co-products from other industries, this cement significantly reduces CO2 emissions without compromising on performance. Compatible with recycled concrete mixes (ECOVISION), Vigier CEM Progresso combines versatility and ecology, reinforcing its role in achieving climate targets and transitioning to sustainable construction practices.

PROGRESSO concrete – Vicat Group.
Béton PROGRESSO groupe Vicat
  1. Initiating major CCU/CCS projectsv

Carbon capture and storage is a key technological breakthrough. Here is a recap of our flagship CO2 capture projects:

In the Group's climate roadmap, Vicat confirms its ambition to lead the development of a major decarbonization project with the capture and storage of residual emissions.

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The VAIA project at Vicat’s Montalieu-Vercieu cement plant.
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Le projet VAIA, cimenterie de Montalieu-Vercieu (France, Isère)

VAIA as a driving force for decarbonization in the Rhône Valley corridor.

The VAIA (Vicat Advanced Industrial Alliance) project involves the capture of 1.2 million metric tons of CO₂ annually, representing almost 100% of the cement plant’s emissions, in addition to the decarbonization levers already implemented by Vicat (clinker content reduction, fossil fuel substitution and energy efficiency). These 1.2 million metric tons of CO2 amount to the equivalent of taking 75,000 traditional cars off the road for one year. The captured CO₂ will be transported via an existing pipeline, converted to a CO₂ pipeline as far as Fos-sur-Mer. The gas will then be liquefied to facilitate shipping to the geological storage site.

  • VAIA helps meet European and national greenhouse gas emission and industrial decarbonization targets

  • VAIA helps maintain industry and job dynamics in local regions, making use of the existing infrastructure

  • VAIA combines the know-how and expertise of French stakeholders (VICAT, SPSE, ELENGIE, RTE, etc.) in a key strategic area 
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CI4C: Vicat’s commitment to a low-carbon cement plant for the future.
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CI4C: Vicat’s commitment to a low-carbon cement plant for the future

CI4C: Vicat’s commitment to a low-carbon cement plant for the future.

The CI4C – Cement Innovation for Climate – project embodies the ambition shared by Vicat and its European partners to fundamentally change the cement industry. With the construction of a "semi-industrial" pilot facility at the Mergelstetten site in Germany, we are developing a groundbreaking technology – the Pure Oxyfuel process – which replaces ambient air with pure oxygen in the kiln. This innovation reduces the amount of gas at facility output and increases the concentration of CO2, making almost complete capture both simpler and more efficient.

Thanks to this breakthrough, the captured CO2 can be recovered or stored, paving the way to new more sustainable industrial models. Alongside Dyckerhoff (Buzzi's German subsidiary), Heidelberg Materials and Schwenk, Vicat is fully committed to this demonstrator that is unique to Europe and designed to prepare for widespread carbon capture in our sector.

With CI4C, we affirm our ambition to actively contribute to the energy transition and build a low-carbon cement plant that is efficient and resolutely future-oriented.

Discover our decarbonization brochure

Decarbonisation in action
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